Facility Systems Integration
Dozens of subsystems, hundreds of thousands of monitoring points — FMCS, energy management and the digital twin bring the whole fab onto a single screen.
SCOPE · Scope of services
What we take on
S-01
FMCS facility monitoring
Fab-wide monitoring architecture, point integration, and unified communication protocols and interfaces across every subsystem.
S-02
SCADA／PLC architecture
Control network topology, server and PLC redundancy design, and security zoning for the OT network.
S-03
EMS energy management
Metering architecture for power, water and gas, consumption baselines, and energy-saving improvement analysis.
S-04
GDS gas detection
Toxic gas detector layout, evacuation broadcast zoning, and gas shut-off interlock logic design.
S-05
Life safety integration
Cross-system interlocking of fire alarm panels, emergency response procedures and pressurized refuge areas.
S-06
Digital twin
BIM×IoT data integration, building a 3D visualized facility model mapped to live equipment status.
S-07
Predictive maintenance
Vibration and current signatures capture early fault indications, establishing degradation-trend warnings.
S-08
Facility information platform
Report automation, alarm priority management, and cross-system data exchange between FMCS, MES and others.
VISIBILITY · Visualization
You can only control what you can see.
Point lists, naming conventions and data architecture left until operations begin buy you a decade of dirty data no one can analyze. TeraFab defines the fab-wide point naming convention, alarm priorities and data architecture during construction, so every subsystem lands on the same standard at handover — the operations team gets clean, usable data from day one.
TITLEDigital-twin monitoring orbit
SYSTEM FAC
LEVELFab-wide FMCS
TC00:00 / 00:08
METHOD · How we work
How a turnkey consultancy delivers it
01
Architecture definition
Inventory every fab subsystem and point count, then set the FMCS architecture, network zoning and data standards.
02
Point lists and specifications
Unify naming conventions, alarm priorities and protocols; issue the point list and interface specification for every system.
03
Procurement and integration management
Vendor selection, interface coordination and integrated construction management for the FMCS, EMS and GDS packages.
04
Testing, acceptance and handover
Point-by-point testing, interlock verification and platform handover, including operator training and as-built documentation.
7×24
Fab-wide monitoring architecture
100k+
Monitoring points planned
BIM×IoT
Digital twin integration
Seconds
Critical alarm response design
＊Figures illustrate planning and design capability (based on the FAB-1 reference drawings); actual specifications are set by project requirements.
INTERFACE · Related systems
FMCS ties every system together
The value of facility integration lies in the interfaces — every subsystem's data has to reach the same platform, and that is exactly the turnkey consultant's job.
Planning facility monitoring integration, or upgrading an existing system?
Whether it is FMCS planning for a new fab or a monitoring system upgrade in an operating plant, let TeraFab assess it as your turnkey consultant.
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